South Stuy Reno

Hey all. Its been a while but we have not forgotten about our reno blog. We have just been pretty beaten down by our recent experiences and haven’t had the gumption to post. That said, I am so proud of Operation Pocket Shutters, that I am breaking the silence in order to do an expose on the project.

When we bought this house close to 2 years ago, we were pleased to observe that we had all the original pocket shutters —albeit caked in 100 years of paint. We brought 2 floors worth of them to “Lou’s in Hackensack” to have them dip n’ stripped (via zipcar) and have been working on them on and off for about a year. When our contractor flew the coup and T and I were demoralized beyond measure– we decided it would be a satisfying project to get started on and even more satisfying to complete (to quit would be letting the enemy win).

Here are the shutters pre-strip

Here they are once they were dipped

Dipping and stripping is a great short cut to beautiful wood but its still a lot of work to refinish them. First you need to pick out all that persistent lead paint crud that is wedged in the nook and cranies. We did this with a couple of dental picks and many hours. Then you need to sand sand sand sand sand sand sand with 3 grades of paper AND if your shutters are pine like ours (beautiful golden pine) -you need to treat the pine with a prestain which conditions the wood (we did 3 to 4 coats on each side).

Here are some pics before and after the pre stain treatment and sanding

After the pre-stain, you need to do one more light sand as the wood grain raises a bit during the prestain treatment and then finally you get to stain. Although the original plan was to stain the shutters, we thought the shutters looked so good after the conditioning treatment that we abstained from the stain and went straight to shellac.
We decided on shellac because its all natural (Its actually a resin secreted by the female lac bug) and because it sort of acts like a combo of stain and poly with a built in primer, sealer and odor and tannin blocker (the more I know about it the more i like it).

On the “basement floor” shutters, we used a clear shellac in aersol form. Had we to do it again, we would probably only use the aersol on the louvers (we went through an obscene number of aersol cans). All and all, we did 4 coats on each side nice and thick to protect the shutters from the elements.

Although we know its totally premature to put them up, we just could not help ourselves.

a href=”http://www.brownstoner.com/southstuy/014.JPG”>

Note: we had to also do some stripping around the window frames as the paint build up prevented the proper opening and closing of the shutters. We do plan to strip the whole window at some point soon.

For the gorgeous tall shutters on the parlor floor, we decided to use the amber shellac on all but the louvers. We probably will not put these up until both windows are fully stripped and this floor is close to complete but we are going to go ahead an hang the MISSION ACCOMPLISHED banner across the parlor floor anyway.

P.S.Unfortunately we do not have all the original knobs –anyone know of a good resource for copper ones like these?